So, an explanation of sorts today. Found here:
https://www.reddit.com/r/VintageApple/comments/o3ioj9
The case design of the G4 Macs before the MDD are a remnant of the G3, which produces far less heat than the G4 and therefore is more balanced. Apple did not update the G4 case to handle the increased heat output of the G4 - until the MDD.
The MDD Windtunnel effect is Apple's final attempt to resolve the heat issues of the G4 thermal design. It's why the stock fans on the MDD are so loud. So, I was right in that Apple didn't account for the thermal design of the G4s.
This does not make up for all the time and effort I lost in a quixotic pursuit of trying to make cooling work, but at least it shows me that I was on to something and that no matter what I did (short of running the Mac with the door down) it was doomed to fail.
Thanks Apple for putting form over function in this instance.
The case design of the G4 Macs before the MDD are a remnant of the G3, which produces far less heat than the G4 and therefore is more balanced. Apple did not update the G4 case to handle the increased heat output of the G4 - until the MDD.
The MDD Windtunnel effect is Apple's final attempt to resolve the heat issues of the G4 thermal design. It's why the stock fans on the MDD are so loud. So, I was right in that Apple didn't account for the thermal design of the G4s.
This does not make up for all the time and effort I lost in a quixotic pursuit of trying to make cooling work, but at least it shows me that I was on to something and that no matter what I did (short of running the Mac with the door down) it was doomed to fail.
Thanks Apple for putting form over function in this instance.